Character Boxes

Video HERE
This idea had some merit, but it seems that my abilities and tools aren't really up to the job... I intend to revisit and finish at some point next year, but this is what I had originally planned...

You Will Need:
Wood*
Paper, pencil and thick pen
Packing Tape
Glue
Sanding tools
Drill
Craft Knife/Chisels
Pyrography Tool
Acrylic Paint
Varnish

*I'm using pallet wood here, but anything you have will do.

Method: (Obviously you'll need to adapt to whatever you have)

1. Measure your wood and decide on which pieces will be the top, bottom and body of the box, then measure and work out the maximum size you can get from each piece.
2. Draw out this maximum shape on the paper then sketch in the 'character' shape you want. When you're satisfied go over the outline with a thick pen then stick the pattern onto the body wood.
3. Cut around the outline with your scroll saw/bandsaw,whatever...
4. Drill a hole for blade access and cut out the inner piece, leaving at least 1/4" (5mm) in the wall of the box.
5. Sand the inside until smooth then use the box as a template to mark the bottom and top.
6. Cut bottom and top as close to the line as possible then sand top and bottom.
7. Glue the bottom onto the box, then use some double-sided tape to fix the lid in place.
8. Sand the whole box as a block to fit the 'character', cutting and carving back as you like.
9. Add details with a pyrography tool then colour with a wash of acrylic.
10. Sand until smooth, then finish with wax and varnish.

... at least that was what I had planned... I will keep you updated with developments in the new year.